Hemostatic Sponge OEM & Custom Development
ShiLai™ supports qualified B2B partners with custom development of collagen and composite porous biomaterial platforms, from formulation and scaffold optimization to lyophilization, testing, packaging and scale-up.
OEM Development Capabilities
End-to-end custom development and manufacturing for qualified B2B partners.
Custom Composition
Collagen-only, collagen–chitosan composite or custom biomaterial formulation.
Custom Dimensions
Thickness, width, length and form factor developed to project specifications.
Porosity Development
Pore size distribution and scaffold architecture optimized through formulation and process parameters.
Freeze-Drying Optimization
Lyophilization process development for consistent scaffold formation and material properties.
Prototype Development
From initial concept to characterized prototype through iterative development cycles.
Packaging Development
Primary and secondary packaging development for the intended application and market.
Testing & Characterization
Material structure, fluid uptake, porosity, mechanical properties and batch documentation.
Scale-Up Manufacturing
Scale-up from prototype to production quantities for qualified B2B partners.
From Biomaterial Concept to Prototype
A structured development process from material selection through to packaging and scale-up.
Material Selection
Collagen source, chitosan grade, composite ratio and additional components.
Formulation
Solution preparation, concentration optimization and component integration.
Scaffold Design
Target pore size, architecture and dimensional specifications.
Controlled Freezing
Freezing rate and temperature profile to control ice crystal formation.
Lyophilization
Primary and secondary drying cycle optimization for scaffold formation.
Characterization & Testing
Scaffold structure, fluid uptake, porosity and mechanical property evaluation.
Prototype Optimization
Iterative refinement based on characterization data.
Packaging & Scale-Up
Packaging development and scale-up to production quantities.
Available Material Platforms
Choose a starting platform or discuss a custom biomaterial formulation.
Collagen Hemostatic Sponge
Porous collagen scaffold with controlled architecture, fluid uptake and lyophilized structure.
Learn moreCollagen–Chitosan Composite
Composite biomaterial combining collagen and chitosan for enhanced scaffold properties.
Learn moreCustom Biomaterial
Custom composition, formulation and scaffold architecture developed to your project specifications.
Discuss requirementsRequest a Prototype
Complete the form below to submit a B2B development enquiry. Our team will review your requirements and respond via WhatsApp or email.